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Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS


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Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS Detail:

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CARMAN HAAS has a professional and experienced laser optics R&D and technical team with practical industrial laser application experience. The company actively deploys independently developed laser optical systems (including laser welding systems and laser cleaning systems) in the field of new energy vehicles, mainly focusing on laser applications of power battery, hairpin motor, IGBT and laminated core on New Energy Vehicles (NEV).
In the hairpin motor technique, a compressed air gun shoots preformed rectangles of copper wire (similar to hairpins) into slots on the edge of the motor. For each stator, between 160 and 220 hairpins have to be processed within no more than 60 to 120 seconds. After this, the wires are intertwined and welded. Extreme precision is required to preserve the electrical conductivity of the hairpins.
Laser scanners are often used prior to this processing step. For example, hairpins from particularly electrically and thermally conductive copper wire is often stripped from the coating layer and cleaned by laser beam. This produces a pure copper compound without any interfering influences from foreign particles, which can easily withstand voltages of 800 V. However, copper as a material, despite its many benefits for electromobility, also presents some drawbacks.
With its high-quality, powerful optical elements and our customized welding Software, CARMANHAAS hairpin welding system is available for the 6kW Multimode laser and 8kW Ring laser, working Area could be 180*180mm. Easily processes tasks requiring monitoring sensor can also be provided on request. Welding immediately after taking pictures, no servo motion mechanism, low production cycle.

Advantages of hairpin welding

1、For the hairpin stator laser welding industry, Carman Haas can provide one-stop solution;
2、Self-developed welding control system can provide different models of lasers on the market to facilitate customers’ subsequent upgrades and transformations;
3、For the stator laser welding industry, we have established a dedicated R&D team with rich experience in mass production.

Technical Parameters:

1. Wavelength: 1030~1090nm;
2. Laser Power:6000W or 8000W;
3. Focus range:±3mm collimating lens moving;
4. Connector QBH;
5. Air knife;
6. Control system XY2-100;
7. Gross Weight: 18kg.

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Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS detail pictures

Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS detail pictures

Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS detail pictures

Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS detail pictures

Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS detail pictures

Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS detail pictures


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The corporate upholds the philosophy of "Be No.1 in excellent, be rooted on credit rating and trustworthiness for growth", will keep on to serve outdated and new clients from home and abroad whole-heatedly for Best quality Laser Welding Copper - Galvo scan head welding system manufacturer china for – HAAS , The product will supply to all over the world, such as: Slovakia, El Salvador, Ecuador, If you need any of our products, or have other items to be produced, please send us your inquiries, samples or detailed drawings. Meanwhile, aiming to develop into an international enterprise group, we look forward to receiving offers for joint ventures and other cooperative projects.
  • The company's products can meet our diverse needs, and the price is cheap, the most important is that the quality is also very nice.
    5 Stars By Agatha from Oslo - 2017.10.23 10:29
    The company has rich resources, advanced machinery, experienced workers and excellent services, hope you keep improving and perfecting your products and service, wish you better!
    5 Stars By Linda from Luxembourg - 2017.04.08 14:55

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